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Heavy Duty Industrial EPS Raw Material Foaming Machin For Package

Heavy Duty Industrial EPS Raw Material Foaming Machin For Package suppliers

Heavy Duty Industrial EPS Raw Material Foaming Machin For Package factory

Heavy Duty Industrial EPS Raw Material Foaming Machin For Package best

Heavy Duty Industrial EPS Raw Material Foaming Machin For Package high quality

Heavy Duty Industrial EPS Raw Material Foaming Machin For Package

This heavy-duty system is ideal for high-capacity factories producing specialized Southeast Asia Market to Make Fishery Foam Box. Its high performance, precise density control, and robust design make it the perfect backbone for expanding operations looking to scale up production and improve overall product quality.

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Hangzhou Fuyang Dongshan Plastic Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of heavy duty industrial eps raw material foaming machin for package in China, also supports customized service with low price. Welcome to wholesale high quality heavy duty industrial eps raw material foaming machin for package for sale here from our factory. Contact us for pricelist.

Heavy Duty Industrial EPS Pre-Expander for Southeast Asia Market to Make Fishery Foam Box

1. Commercial and Industrial System Identification
The highly optimized Heavy Duty Industrial EPS Pre-Expander for Southeast Asia Market to Make Fishery Foam Box represents a significant milestone in high-speed expandable polystyrene engineering. Built to operate continuously under intense industrial schedules, this system combines excellent mechanical durability with sophisticated digital control networks.
Equipped with Advanced Mechanical Integration, it gives factories the exact operational control necessary to massproduce premium-grade Southeast Asia Market to Make Fishery Foam Box with exceptionally low per-unit production costs.
Dongshan focus on maximizing your return on investment (ROI). By engineering the machine to minimize raw resin waste and optimize energy use, this machine turns standard materials into high-value components with unmatched repeatability and speed.

Advanced Engineering Data Specifications

Core Automation Control Architecture	Advanced Mechanical Integration
Primary Target Application Field	High-Performance Southeast Asia Market to Make Fishery Foam Box
Average Electrical Power Draw	15 kW - 22 kW depending on VSD configurations

Production Throughput Scope	400 to 1400 kg/h operational performance
Chamber Expansion Volume Size	Customizable from 1.5 to 3.5 Cubic Meters
Material Discharge Mechanism	Pneumatically regulated quick-release valve with safety lock

Critical Market Challenges vs. Dongshan Solutions

To succeed in high-volume markets, manufacturers must eliminate common processing inefficiencies. This system provides
direct solutions to the industry's most common pain points:

Material Loss During Startup & Shutdown:

Standard machines waste significant amounts of raw material during calibration cycles.

Dongshan Solution: Automated pre-heating routines bring the expansion chamber to exact operating temperatures before resin enters, eliminating initial scrap.

Excessive Electric Power Consumption:

Running heavy fluid beds and heavy material transfer blowers can cause high electrical utility spikes. Dongshan Solution: Optional variable frequency drives (VFD) adjust motor speeds based on realtime load requirements, cutting power use by up to 30%

Inconsistent Material Feeding:

Clumpy or irregular raw material delivery can disrupt expansion cycles and cause uneven densities. Dongshan Solution: High-precision vibrating feeding screens ensure smooth, steady raw material flow
into the expansion chamber

3. Production Throughput, Efficiencies, and Controls
By leveraging Advanced Mechanical Integration, the machine achieves high operational speeds while keeping energy consumption down. The internal expansion chamber features polished stainless steel surfaces to prevent beads from sticking, maximizing material yield. Advanced diagnostics track your steam, air, and electrical usage, providing managers with clear data to optimize floor efficiency.

product-800-375

Features

Stable density control with ≤ ±1% tolerance;
Closed constant- pressure foaming, suitable for high altitude areas;

High- quality hot air drying system for uniform beads;
International brand components ensure long service life;
Easy operation with PLC & recipe memory Advantages.

Frequency spindle
The spindle rotation speed can be adjusted according to the raw material process, for ensuring that the material leve can control the expanding weight precisely.

Steam system
Adopt relief valve from YOSHITAKE,Japan, with high- precision drainage valve and filter to ensure steam pressure more stable.

Pressure control
International pressure sensor, German BATTON angle- seat valve and multi- valve exhaust system are used to ensure constant temperature and pressure expanding in the bucket, make sure the expanding process more stable and accurate.

Temperature control
The international temperature sensor and German BATTON steam and air dual proportional valve are used to control the temperature, so maintain the precise expanding temperature, for high – density expanding.

Weighing and feeding
Electronic weighing for feeding, and the feeding weight is setup on the touch screen. The weighing device will automatically weigh to achieve accurate feeding.

Material level control
Adopt the vibration sensor from Korea to control expanding material level precisely, ensuring the uniform density of raw material particles.
Material level of fluidizer bed: the height of material level can be adjusted to ensure the aging effect of expanded particles.
Flap feeding device of fluidizer bed ensure the high efficiency of expanding particle feeding .
Crushing device at bottom of fluidizer bed: to ensure convenient clean of fluidizer bed.

Mark
1. automatic weighing system of density is optional.
2. X-1400, X- 1670 second expandable function is optional.

Technical Specifications

Item		Unit	DSMAX1100	DSMAX1400	DSMAX1670
Expand Chamber	Chamber	mm	φ1100×1700	φ1400×1800	φ1670×2240
	Volume	m³	1.3	2.7	4.8
	Effective Volume	m³	1	2	3.5
Steam	Inlet	inch	2"(DN50)	2"(DN50)	2.5"(DN65)
	Consumplion	kg/cycle	6-9	8-11	11~14
	Pressure	Mpa	0.5-0.8	0.5-0.8	0.5-0.8
Compressed Air	Inlet	inch	2"(DN50)	2"(DN50)	2"(DN50)
	Consumplion	m³cyce	0.5-0.8	0.6-0.9	0.7-1.1
	Pressure	Mpa	0.5-0.8	0.5-0.8	0.5-0.8
Drainage	Upper Vent	inch	4"(DN100)	5"(DN125)	6'(DN150)
Drainage	Down Vent	inch	4"(DN100)	5"(DN125)	6'(DN150)
Capacity	12g/m³	KG	400	640	960
	16g/m³	KG	500	840	1700
	20g/m³	KG	700	1000	1900
	25g/m³	KG	800	1250	2100
Total Power		KW	21.4	24.9	31.9
Expanding Pipe		mm	φ150	φ200	φ250
Expanding Tolerance(20Kg/m)		%	±2%	±2%	±2.5%
Overall Size(L×W×H)		mm	6400×3800×5200	8300×3300×5700	11000×4000×6000
Weight		KG	3500	5500	6500

Product Applications

Building Insulation Field

Packaging Industry

Advertising and Decoration Industry

Cold Chain Logistics Field

Other Fields

Application

Why Choose Us

What We Can Do For You

At DONGSHAN EPS EPP MACHINERY, we are more than just a machine supplier - we are your long-term production partner.

With over 30 years of experience in the EPS and EPP industry, we provide complete solutions designed to help customers improve production efficiency, reduce operating costs, and achieve stable long-term business growth.

Complete Turnkey EPS & EPP Factory Solutions

From factory layout planning to machine installation and production support, we provide one-stop turnkey solutions tailored to your production needs.

High-Quality & Reliable Machinery

We manufacture advanced EPS and EPP machines with strong structures, premium configurations, intelligent control systems, and stable long-term performance.

Improve Your Production Efficiency

Our high-performance machines help customers increase output, shorten production cycles, and improve overall factory productivity.

Reduce Your Production Costs

Through energy-saving technology and optimized system design, our machines help reduce steam consumption, power usage, and labor costs.

Fully Automatic Smart Production

DONGSHAN machines feature advanced PLC automation systems for easier operation, stable production control, and intelligent factory management.

Professional Technical Support

Our experienced engineering team provides installation guidance, operator training, technical consultation, and fast after-sales service support.

Customized Solutions for Different Markets

We understand that every customer has different production requirements. DONGSHAN can customize machine configurations and production solutions based on your products, capacity, and market demands.

Long-Term Cooperation & Service

We focus not only on selling machines, but also on building long-term partnerships by helping customers continuously improve production performance and market competitiveness.

DONGSHAN EPS EPP MACHINERY - Helping You Build a More Efficient, Profitable, and Intelligent EPS Production Future.