Styrofoam Block Making Machine
Hangzhou Fuyang Dongshan Plastic Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of styrofoam block making machine in China, also supports customized service with low price. Welcome to wholesale high quality styrofoam block making machine for sale here from our factory. Contact us for pricelist.
Professional Industrial EPS Styrofoam block making Machine for Foam Panels production
The Professional Industrial EPS Styrofoam Block Making Machine provides a high-performance solution for manufacturers who prioritize precision, durability, and massive output in the production of high-quality foam panels. Specifically designed to meet the rigorous demands of the construction and packaging industries, this equipment transforms raw expandable polystyrene into dense, uniform blocks ready for precision cutting.
Superior Structural Engineering & Durability
The machine's longevity is rooted in its rigorous manufacturing process, designed to withstand the high-stress environment of repetitive molding cycles:
Stress-Relieved Framework:
All mold frames and internal components, constructed from high-grade rectangular tubing and steel plates, undergo electric furnace stress-relief annealing. This eliminates latent welding stresses, preventing structural deformation over time.
Advanced Surface Protection:
Post-heat-treatment sandblasting is utilized to strip oxidation layers, significantly enhancing coating adhesion and providing industrial-grade corrosion resistance.
Safety Compliance:
The system is equipped with German-engineered pressure gauges and safety valves. It successfully passes rigorous hydrostatic and steam pressure testing to ensure compliance with international safety standards.
High-Efficiency Thermal & Steam Management
The steam distribution system is optimized for maximum penetration with minimal energy expenditure:
Precision Steam Regulation:
A multi-valve configuration (utilizing three specialized ball valves) reduces steam consumption by 20% compared to traditional single-valve designs.
3D Penetration Heating:
The inclusion of ISO-standard butterfly valves and a 3D heating logic ensures thorough thermal distribution, enabling rapid fusion even in high-density blocks.
Vertical Drainage Advantage:
The vertical orientation facilitates natural gravity-assisted drainage, significantly reducing the moisture content of the blocks and shortening subsequent curing times.
Intelligent Automation & Process Control
The machine features a fully integrated digital ecosystem for "lights-out" or minimally invasive manufacturing:
Core Hardware:
Driven by a Mitsubishi PLC and an intuitive Schneider touchscreen interface, providing a seamless user experience and robust processing power.
Sensor-Driven Cycles:
High-sensitivity foam pressure and material level sensors automate the entire production sequence-from precise filling and fusion to cooling and synchronized demolding.
Remote Monitoring:
An integrated remote-control module allows for real-time process tracking and diagnostic oversight, ensuring maximum uptime and operational transparency.
Core Advantages
As a new generation of block forming technology, the EPS vertical adjustable block molding machine surpasses horizontal models in efficiency, precision, and sustainability, boasting multi ple prominent advantages.
Performance Enhancement
Superior Blocks: Vertical mold ensures uniform steam flow, lowering moisture, speeding curing, and improving density-boosting downstream quality.
Energy & Output: Optimized heating/cooling cuts steam use and cycle time; reduces costs, raises hourly output vs. horizontal models.
Precise Sizing: Vertical platen adjustment enables ±1mm accuracy, minimizing waste and ensuring batch consistency.
Recycling Ready: Handles more recycled materials with stable quality via uniform vertical pressure, supporting green production.
Design Features
Space-Saving: Compared with horizontal models, it occupies a smaller area, making it suitable for factories with limited space. Moreover, the vertical structure facili tates material flow and steam circulation.
Intelligent System
Upgraded Intelligent Management and Control: Equipped with an intelligent PLC system, it provides real-time production data visualization, predictive mainte nance alerts, and an improved fault self-diagnosis func tion, reducing downtime and making operation more convenient.
Technical Specifications
| Item | Unit | DSVA2000 | DSVA3000 | DSVA4000 | DSVA6000 | DSVA8000 | |
| Moukd cawity Size | mm | 2080×(1240-800)×630 | 3080×(1240-800)×630 | 4100×(1240-800)×630 | 6120×(1240-800)×630 | 8140×1240×630 | |
| Block SLe | mm | 2000×(1200-800)×600 | 3000×(1200-800)×600 | 4000×(1200-800)×600 | 6000×(1200-800)×600 | 8000×1200×600 | |
| Sleam | Entry | nchímm) | 5"DN125) | 5*(DN125) | 6"DN150) | 8"(DN200 | 8"(DN2000 |
| Consumpflon | kgigyce | 25-45 | 45-65 | 60-8 | 95-120 | 115-160 | |
| Pressure | Ma | 0.6-0.8 | 0.6-0.8 | 0.6-08 | 0.5-0.8 | 0.6-0.8 | |
| Comprassed Ar | Entry | nchímm) | 1.5"(DN40) | 1.5*(DN40) | 2*(DN50) | 2.5"(DNG5 | 3"(DN80 |
| Consumpien | m²cycle | 1.5-2 | 1.5-2.5 | 1.8-25 | 2-3 | 2.5-3 | |
| Pressure | Mpa | 0.6-0.8 | 0.6-0.8 | 0.6-08 | 0.5-0.8 | 0.6-0.8 | |
| Vacuum Coolng Water |
Entry | hnchímm) | 1.5"DN40) | 1.5*(DN40) | 1.5*(DN40) | 1.5"(DN40 | 1.5"{DN40) |
| Consumpfton | m²cycle | 0.4 | 0.6 | 0.8 | 1 | 2 | |
| Pnessure | Mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | |
| Dralnage | VacuumVent | inchímm) | 4*(DN100) | 5"(DN125) | 5"(DN125 | 5"(DN125) | 5"(DN125) |
| Sleam Vent | nchímm) | 4*(DN100) | 6*(DN150) | 6*(DN150) | 8"(DN2000 | 8*(DN200) | |
| Ar Coolng Vent | nchímm) | 4*(DN100) | 5"(DN125) | 6*(DN150) | 8"(DN2000 | 8"(DN200) | |
| Capacty@15kgm² | minkcyce | 4 | 6 | 7 | 8 | 8 | |
| Connoched LoadPower | KW | 20135 | 20735 | 25140 | 29151 | 3155 | |
| Ovaral Dimernslon(L×W×H) | mm | 5700×4000×3300 | 7200×4000×3500 | 11000×4500×3500 | 12600*4500×3500 | 15700*4600×3500 | |
| Walght | KG | 9600 | 11400 | 18000 | 21600 | 23200 | |
Product Applications
Building Insulation Field
Packaging Industry
Advertising and Decoration Industry
Cold Chain Logistics Field
Other Fields
Why Choose Us
Certifications and Awards
Factory work shop
Exhibitions with Global Customers
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