Thermal Insulation Panel Molding Machine
Total Power:31.05KW
Expanding Tolerance:≤±0.5%
Overall Size(L×W×H):2300×2300×6000mm
Weight:5500KG
Hangzhou Fuyang Dongshan Plastic Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of thermal insulation panel molding machine in China, also supports customized service with low price. Welcome to wholesale high quality thermal insulation panel molding machine for sale here from our factory. Contact us for pricelist.
Large Capacity EPS Thermal insulation panel molding machine for High-Density Styrofoam Board Plant
The Large Capacity EPS Thermal Insulation Panel Molding Machine is designed and used for meeting the demands of high-volume production in modern high-density Styrofoam board manufacturing plants. Combining advanced molding technology with a robust industrial design, this machine delivers superior productivity, stable operation, and consistent panel quality for large-scale insulation board production.
Key Features
1. High-Capacity Production Performance
Built for industrial-scale output, the machine features an enlarged mold chamber and optimized steam distribution system, enabling the production of large-size, high-density EPS panels in each cycle. It significantly increases daily production capacity, making it ideal for high-demand insulation board plants.
2. Precision Density Control System
Equipped with an intelligent PLC control system and high-sensitivity sensors, the machine allows accurate adjustment of steam pressure, temperature, and molding time. This ensures uniform density distribution throughout the EPS panels, which is critical for producing high-strength insulation boards with superior thermal performance.
3. Advanced Steam & Energy Management
The machine utilizes a high-efficiency steam system with optimized pipelines and multi-zone control. This reduces steam consumption while maintaining excellent fusion quality. Combined with vacuum cooling technology, it shortens cycle time and improves energy efficiency, lowering overall production costs.
4. Robust and Durable Structure
Constructed with high-strength steel frames and reinforced mold support systems, the machine is designed to withstand high-pressure operation. The use of Teflon-coated aluminum steam plates enhances heat transfer efficiency while preventing sticking and deformation, ensuring long-term stability and durability.
5. Vacuum Cooling & Fast Cycle Time
Integrated vacuum cooling technology rapidly removes heat and moisture from molded panels, improving dimensional stability and reducing deformation. This results in faster production cycles and higher throughput without compromising product quality.
6. Fully Automated Operation
From material feeding and molding to cooling and discharge, the entire process is automated. The user-friendly touchscreen interface allows operators to monitor and adjust parameters in real time, reducing labor costs and minimizing human error.
7. Versatile Panel Production
This machine supports the production of various EPS insulation boards, including high-density panels for exterior wall insulation systems (EIFS), roof insulation boards, and structural insulated panels (SIPs). Mold customization enables flexible sizing and thickness to meet diverse market requirements.
Core Advantages
Fully Automatic and Efficient Production: Adopts cutting- edge fully automatic technol ogy, featuring high energy efficiency and low power consumption, providing an integrated solu tion for EPS block production.
Flexible Size Adjustment: Supports continuous adjustment in single dimension (depth/height) and double dimensions (depth + height), significantly enhancing production adaptability while reducing waste of edge materials and lowering material consumption.
Technical Characteristics
Precision Drive System: The moving platen achieves precise control of vertical displace ment through a rotating screw cylinder, ensuring smooth operation.
Intelligent Operation Interface: Equipped with an intuitive touch screen, allowing opera tors to conveniently set mold parameters, and the equipment automatically completes high- precision size adjustment, making it easy for novices to get started quickly.
Customization & Sustainability
Personalized Configuration: Can customize horizontal molding solutions according to customer needs to meet diverse production scenarios.
Recycled Material Adaptation: Optional dedicated program is available, supporting block size fine- tuning within the range of 0- 50mm, increasing the proportion of recycled materials used and practicing the concept of green manufacturing.
Intelligent Aids
Fault Self-Diagnosis: Advanced system detects issues, triggers alarms; cuts downtime.
Remote Monitoring: Real- time oversight of produc tion process.
Core Functions
- Automated EPS bead filling and compression
- Precise steam heating and fusion molding
- Vacuum-assisted cooling and shaping
- Automatic panel ejection and cycle reset
- Real-time monitoring and intelligent fault diagnosis
Technical Specifications
| Item | Unit | DSHA2000 | DSHA3000 | DSHA4000 | DSHA6000 | DSHA8000 | |
| Mould cavty Sze | mm | 2080×(1240-800)×630 | 3080×(1240-800)×630 | 4100×(1240-800)×630 | 6120×(1240-800)×630 | 8140×1240×630 | |
| Bock SzR | mm | 2000×(1200-800)×600 | 3000×(1200-800)×600 | 4000×(1200-800)×600 | 6000×(1200-800)×600 | 8000×1200×600 | |
| Steam | Entry | hch/mm) | 5*(DN125) | 5"(DN125) | 6"(DN1500 | 8"(DN2000 | 8"(DN200) |
| Consumphion | kg(cyche | 25-45 | 45-65 | 60-85 | 95-120 | 115-160 | |
| Prassure | Mpa | 0.6-0.8 | 0.6-0.8 | 0.5-0.8 | 0.6-0.8 | 0.5-0.8 | |
| Copressed Air | Entry | hch/mm) | 1.5*(DN40 | 1.5"(DN40 | 2"(DNS0) | 25"(DN65) | 3"(DN80) |
| Corsumphion | miyce | 1.5-2 | 1.5-2.5 | 1.8-2.5 | 2-3 | 2.5-3 | |
| Pressure | Mpa | 0.6-0.8 | 0.5-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | |
| VacumCoolng Water |
Entry | hch/mm | 1.5*DN40) | 1.5"(DN40 | 1.5"(DN40) | 1.5"(DN40) | 1.5"(DN40) |
| Corsumchion | mioycke | 0.4 | 0.6 | 0.8 | 1 | 2 | |
| Prassure | Mpa | 0.2-0.4 | 02-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | |
| Dralnage | VacumVert | hch/mm | 4*(DN100) | 5"(DN125) | 5"(DN125) | 5"(DN125) | 5"(DN125 |
| Sheam Vent | hch/mm) | 4*(DN100) | 6"(DN150) | 6"(DN1500 | 6"(DN150) | 8"(DN200) | |
| AIr Coolng Vent | hch(mm) | 4*(DN100) | 5"(DN125) | 6"(DN150 | 8"(DN200) | 8"(DN200 | |
| Capacity@15kglm² | mhkcyde | 4 | 6 | 7 | 8 | 8 | |
| Cornocted LoadPowar | KW | 20735 | 2035 | 2540 | 2951 | 3155 | |
| Overall Dimenslon(LxW×H0 | mm | 5700×400×3300 | 7200×4000×3500 | 11000×4500×3500 | 12600×4500×3500 | 15700*4600×3500 | |
| Wigft | KG | 8000 | 9500 | 12000 | 14000 | 18000 | |
Product Applications
Building Insulation Field
Packaging Industry
Advertising and Decoration Industry
Cold Chain Logistics Field
Other Fields
Why Choose Us
Certifications and Awards
the final view of project
Exhibitions with Global Customers
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