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EPS Part Molding Machine

Item: Bucket Watar Pump Vacum Pump Connactikon ofVacum Ppe
Spec: 7.5m² 5.5KW 11KW DNG00
Qt'y: 2 1 3 1

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Automatic Remote Control EPS EPP Foam Molding Machine for Automotive Parts Making

Advanced EPS/EPP Solutions for Automotive Precision Engineering

The Automatic Remote-Control EPS/EPP Foam Molding Machine is a cutting-edge solution designed for the rigorous demands of automotive parts manufacturing. From bumper cores and sun visors to seat reinforcements and tool kits, this machine delivers the high-density strength and geometric precision required by global Tier-1 suppliers.

Technical Overview: Intelligent EPS/EPP Shape Molding System

High-Precision Solutions for Automotive Component Manufacturing

This Automatic Remote-Control Molding Machine is a specialized industrial solution engineered for the rigorous demands of the automotive industry. Capable of processing both Expandable Polystyrene (EPS) and Expanded Polypropylene (EPP), it delivers the structural integrity and dimensional precision required for safety-critical and aesthetic automotive parts.

1. Advanced Material Versatility: EPS & EPP Dual-Capability

Unlike standard machines, this system is optimized for the high-pressure and high-temperature requirements of EPP (Expanded Polypropylene), the gold standard for automotive impact absorption.

Applications: Produces energy-absorbing bumper cores, headrests, sun visors, tool kits, and battery housing for Electric Vehicles (EVs).
Fusion Quality: Specialized steam logic ensures deep bead fusion, essential for the high-impact resistance ratings required by automotive safety standards.

2. Industry 4.0 Integration & Remote Operations

Smart Remote Interface: Equipped with a cloud-based remote control module, allowing engineers to monitor production metrics, adjust parameters, and perform real-time diagnostics from any location.
Automated Cycle Management: Driven by a high-end PLC (e.g., Mitsubishi or Siemens) and a wide-screen HMI, the machine automates the full sequence-from pressurized filling to synchronized mechanical ejection.

3. Precision Engineering for Complex Geometries

High-Pressure Filling Technology: Utilizes pressurized filling tanks and specialized "feeding guns" to ensure uniform density in complex, thin-walled automotive components.
Digital Travel Control: High-resolution encoders provide sub-millimeter accuracy in mold movement, preventing "flash" (excess material) and ensuring a Class-A surface finish.
Thermal Stability: The heavy-duty, stress-relieved frame maintains perfect mold alignment even under the extreme thermal cycling (rapid heating/cooling) common in EPP production.

4. Sustainable & Efficient Performance

Energy-Saving Steam Chamber: Features an optimized internal cavity design that reduces steam bypass, cutting energy consumption by up to 25%.
High-Flow Vacuum Cooling: A high-performance vacuum system rapidly stabilizes the parts, reducing moisture content and ensuring the dimensional stability required for automated assembly lines.

Features

Stress-Relieving & Non-Deforming Frame
High-Strength Structure
Superior Anti-Corrosion Protection

Multi-Level Safety System
20% Steam Savings
Fully Automatic PLC Control

Advantages Description

Efficient Production

It has a high production efficiency and can produce a large quantity of EPS foam sheets in a short time to meet the large-scale market demand.

Stable Quality

The advanced production process and precise control system ensure the stable quality of the sheets. The cell structure is uniform and fine, and performance indicators such as the density and strength of the sheets meet high standards.

Energy Saving and Consumption Reduction

The adoption of energy-saving heating and foaming technologies effectively reduces energy consumption and production costs, and also conforms to the development trend of environmental protection and energy conservation.

High Flexibility

According to different customer needs, the production parameters can be adjusted to produce EPS foam sheets of different thicknesses, densities, and specifications to adapt to diverse application scenarios.

Easy Operation

The operation interface of the equipment is user-friendly, making it easy for workers to operate and maintain. It reduces the technical requirements for operators and improves the convenience of production.

Technical Specifications

Iterm Description		unit	EPS1210	EPS1412	EPS1513	EPS1750	EPS1816	EPS2216
Mold dimensions		mm	1200X1000	1400X1200	1500X1300	1750X1450	1800X1600	2200X1600
Rear window size		mm	1100X900	1250X1100	1400X1200	1650X1350	1700X1450	2050X1450
Effective molding area		mm	1000X800	1200X1000	1300X1100	1550X1250	1600X1350	1950X1350
Maximum product height		mm	400	400	400	400	400	400
	Steam pipeline	DN	100	100	100	125	125	125
Steam System	Mold interface	DN	40X6	40X8	40X8	40X8	40X8	40X8
	Working pressure	Kg/cm2	3~6	3~6	3~6	3~6	3~6	3~6
	pipe interface	DN	65	65	65	80	80	80
system	Working pressure	Kg/cm2	4～5	4～5	4～5	4～5	4～5	4～5
Cooling Water System	pipe interface	DN	80	80	80	100	100	100
	Working pressure	Kg/cm2	3～4	3～4	3～4	3～4	3～4	3～4
	Mold interface	DN	25X6	25X8	25X8	25X8	25X8	25X8
Sewage system	Vacuum interface	DN	100	100	100	125	125	125
	Solidify, relocate and drain water	DN	80	80	80	100	100	100
	Sewage pipe interface	DN	100	100	100	100	125	125
	Mold interface	DN	40X6	40X8	40X8	40X8	40X8	40X8
Hydraulic system	Oil pump motor	Kw	5.5	5.5	5.5	7.5	7.5	11
	Oil pump size	L/min	23+53	25+75	25+75	25+94	25+94	31+116
	clamping force	T	24	24	24	38	38	42
	Open and close mold oil cylinder	mm	100X1360/2	100X1360/2	100X1360/2	125X1360/2	125X1360/2	150X1360/2
	Demoulding oil cylinder	mm	50X30X450	50X30X450	50X30X450	50X30X450	50X30X450	70X40X450
	Bucket capacity	cube	0.15	0.3	0.3	0.3	0.3	0.3
system	Feeding fan	Kw	1.5	2.2	2.2	2.2	2.2	2.2
	Outlet	individual	32	50	50	50	50	64
Single unit power		Kw	7	7.7	7.7	9.7	9.7	13.2
External dimensions (width according to machine feet)		LXWXH	5250X1750X3785	5250X1950X3785	5250X2050X3885	5430X2250X4000	5450X2230X4000	5632X2620X4100
Single machine weight		T	4.5	5	6.5	7.5	8.5	9